A CFD-based design scheme for the perforated distributor with the control of radial flow

In the present study, flow homogenization by distributors in chemical apparatus is studied as a process of flow control and its mechanism is reconsidered from the model of resistance to the model of radial flow. This process is composed of four consecutive behaviors: the generation, distribution, conversion of the radial flow and the momentum transfer of axial flow. Based on these flow behaviors, the novel distributor is designed as the combination of perforated plate in the center area and vertical guiding baffles around. Taking the wire-screen catalytic reactor as a case study, numerical simulation is employed to optimize the structure of distributor and a CFD-based design scheme called “flow field analysis scheme” is proposed. Numerical simulation is conducted in the apparatus with a diffuser (inlet D₀ = 500 mm, main part D₁ = 3,000 mm) under the gas velocity of 3.6 m/s (corresponding Re ≈ 12,000). The numerical results from optimized distributor show that compared with the traditional perforated plate, the flow field adjusted by the novel distributor can achieve a better flow uniformity with lower energy consumption. The theoretical analysis and numerical results are also validated and proved by the experimental results.     

Poisson’s ratio of porous and cellular materials with randomly distributed isometric pores or cells

The porosity dependence of Poisson's ratio of materials with random microstructure is investigated via analytical and numerical modeling. It is shown that all analytical models predict porosity independence if the solid Poisson ratio is 0.2 and for low porosities a converging trend toward this value with increasing porosity. From all theory-based relations, only power-law and exponential relations allow for auxetic behavior. Numerical calculations on computer-generated digital microstructures (overlapping and isolated spherical pores, pores between overlapping spherical grains, wall-based cellular materials/closed-cell foams, and strut-based cellular materials/open-cell foams) confirm the general qualitative trends of the analytical models, although a closer look reveals significant quantitative differences. Cellular materials and foams exhibit similar features as porous materials in general, but lack their converging trend toward values around 0.2. Comparison of our results with the classical Roberts-Garboczi results shows good agreement, with subtle differences due to the different microstructures generated.     

Phase behaviour modelling of Athabasca bitumen for in situ combustion applications

Phase behaviour modelling of reservoir fluid is a fundamental step for reservoir simulation. Furthermore, as the complexity of the recovery process increases, the fluid model plays a more important role in the reliability of the simulation outputs. Although the in situ combustion enhanced oil recovery method (ISC) is one of the most complex recovery techniques available in the petroleum engineering literature, for most of the simulation jobs related to this elaborate process only simple and rudimentary fluid characterization layouts are considered. In this work, the principal fluid properties of Athabasca bitumen with regard to the ISC process are recognized, extracted from the literature, validated for consistency, and used for the development of an inclusive and accurate fluid model. Then the fluid model is fully developed while considering the ISC reaction kinetics so that the model has both accuracy, indispensable for phase behaviour modelling, and consistency, essential for the reactions definitions.     

Effect of processing conditions on wood and glass fiber length attrition during twin screw composite compounding

In this study, we compare the effect of twin-screw extrusion processing on the attrition of wood fibers (WFs) with glass fiber. The effects of process variables and screw design on fiber length were investigated by performing a range of dead-stop experiments where the extruder was stopped, opened-up, and compound removed from the screw elements. Fibers, chemically extracted from the polypropylene matrix, were analyzed for length and width using a commercial fiber analyzer. It was found that WF length attrition and composite properties were less affected by screw design and twin-screw processing conditions (feed rate and screw speed) than glass fiber. Length weighted fiber length and X50 length (a measure used in particle size analysis) were equally correlated with process conditions and composite performance for both fiber types. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2020 , 137, 48551.     

Advance on processing of compostable and thermally stable biodegradable polyester blends

Flexible and semiflexible packagings can be manufactured by cast extrusion of plastic sheet and thermoforming of containers. Thermal stability is often required as packaging items after being thermoformed can come in contact with hot food/beverage, especially during hot filling operations. In this framework, the present study deals with the design and manufacturing by thermoforming of plastic containers that are, at the same time, compostable and suitable for high-temperature applications (~100 °C). First, extrusion compounding of Poly(l -lactic acid) (PLLA)-based biodegradable polyester blends was performed. In particular, the effect on the material properties of different types of nucleating agents was investigated. Combinations of micro-lamellar talc, poly(d -lactic acid) (PDLA), ethylene bisstearamide (EBS), and titanium dioxide (TiO₂) were studied. The formulations involving EBS boast the highest crystallinity and the fastest onset of the crystalline phase on sheets produced by cast extrusion. Conversely, the formulations involving TiO₂ feature the lowest degree of crystallinity and the slowest onset of the crystalline phase. Combinations of talc and PDLA exhibit an intermediate behavior. Second, thermoforming of the plastic foils was performed. A very different trend of the crystallization after thermoforming is shown. Indeed, crystallinity is the highest for the formulations involving talc and PDLA, the lowest for the ones containing EBS. In conclusion, the biodegradable polyester blends are found to be suitable for the manufacturing of compostable and thermostable packaging items by cast extrusion and thermoforming. Final crystallization of the material and the resulting thermal stability can be fine-tuned by modulating type and amount of nucleating agents. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2020 , 137, 48722.     

Kinetics of the cyclization and isomerization reactions in polyacrylonitrile based carbon fiber precursors during thermal-oxidative stabilization

The kinetics of reactions in polyacrylonitrile (PAN) based carbon fiber (CF) production should be of significance to the guidance of process control, fiber structure formation. PAN precursor fibers were isothermally stabilized at 210, 225, 240, 255, and 270 °C, respectively, for 10 to 100 min in an air oven to study the kinetics of the cyclization and isomerization reactions. The structural evolution of PAN precursor fibers during thermal-oxidative stabilization was characterized by Fourier transform infrared (FTIR) spectroscopy and solid state ¹³C nuclear magnetic resonance (¹³C NMR). The results indicate that the FTIR absorbance of  CN (the resultant of the cyclization) in PAN shows a trend of first increasing and then decreasing. And then the NMR peak assigned to the carbon atoms linking imino groups ( NH ) proves the isomerization of  CN into  NH in pyridone structure. Based upon the FTIR absorbance method, the entire process of the cyclization and isomerization reactions is considered as a consecutive first-order reaction. A kinetic model for the consecutive reaction has been established via the evaluation of the reaction rate constants of two single reactions. According to the model, the simulated kinetic curves of the characteristic groups ( CN,  CN , and  NH ) conform to the FTIR absorbance trends of these groups based on experimental data. This study is expected to furnish in-depth information on the crucial reaction kinetics during stabilization of PAN precursors, which is of advantage to the process optimization of the CF production. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2020 , 137, 48819.     

Viscoelastic and thermal properties of natural rubber low-density polyethylene composites with boric acid and borax

The influence of boric acid (BA) and borax (BO) neutron-absorbing fillers on thermal stability and viscoelastic behavior of natural rubber (NR) low-density polyethylene composites has been studied. The thermal degradation and dynamic mechanical properties of the composites have been analyzed as a function of temperature. The results revealed the enhancement of thermal stability of the composites by the addition of BA and BO fillers. The flame resistance of the material was improved by the addition of both the fillers. The storage modulus was found to be dependent upon the temperature and nature of the filler. The amount of NR chains immobilized by filler particles has been quantified from dynamic mechanical analysis and secondary filler/filler interactions have been verified by the Payne effect analysis. Finally, the experimental results have been compared with theoretical predictions.     

Transport and solvent sensing characteristics of styrene butadiene rubber nanocomposites containing imidazolium ionic liquid modified carbon nanotubes

Obtaining strong interfacial interaction between filler and polymer matrix is very crucial for the fabrication of polymer nanocomposites with superior performance. Present study is aimed to fabricate high performance styrene butadiene rubber (SBR) nanocomposites with imidazolium type ionic liquid modified multiwalled carbon nanotube (MWCNT). Ionic liquid facilitates the dispersion of MWCNT in rubber matrix and it is obvious from transmission electron microscopy images. Diffusion of toluene through SBR nanocomposite membranes has been investigated as a function of surface modified MWCNT (f-MWCNT) content to analyze the chain dynamics and filler-polymer interactions. O₂ gas barrier effect of nanocomposites with special reference to the filler loading is explored. The substantial improvement in the barrier effect in presence of filler interpreted on the grounds of a theoretical model describing permeability of heterogeneous systems. Finally solvent sensing characteristics of prepared nanocomposites are also analyzed and it is observed that prepared nanocomposites can be used as a flexible solvent sensor.     

Enhancing the permeability of reverse osmosis membrane by embedding the star-like rigid supports in the substrate

Thin film composite (TFC) reverse osmosis (RO) membranes with high permeability have been prepared by interfacial polymerization based on tailoring the polysulfone (PSf) substrate structure by in situ embedded poly(p-phenylene terephthamide) (PPTA) star-like rigid supports. The star-like rigid supports were observed by the polarizing optical microscopy (POM) and transmission electron microscope (TEM). The surface properties of the substrates were investigated by FTIR, the water contact angle (WCA), FESEM and AFM. The WCA was decreased from 88.5° to 72.3° with the PPTA increasing from 0% to 8%, and the surface roughness increased from 24.2, 25.1, 33.5 and 58.6 nm, respectively. Furthermore, numerous interconnect micro-structures were constructed in the substrate when the PPTA content was up to 8%. The pure water flux of 8% PPTA/92%PSf substrate was up to 377.0 L m⁻² h⁻¹ and the flux decline rate was lowest (64%) after compacted at 5.5 MPa for 30 min. Otherwise, increasing the PPTA contents in the substrate enhanced the roughness, encouraged nanosheet formation and improved the permeability of TFC RO membranes. The pure water flux of the TFC RO membranes increased from 36.32 to 58.42 L m⁻² h⁻¹, where the NaCl rejection was about 99.5% at 5.5 MPa.     

盐冻融与干湿作用下沥青混凝土的高低温力学性能分析

制备了沥青混凝土样品,并进行了不同次数的盐冻融干湿循环试验。在此基础上,测试了沥青混凝土的高温车辙深度、动稳定度和低温抗弯拉强度,得到了车辙深度、动稳定度和抗弯拉强度随盐冻融干湿循环次和盐浓度的变化规律,研究了盐冻融与干湿作用下沥青混凝土的高低温力学性能。研究结果表明:(1)沥青混凝土60min车辙深度随盐浓度的增加和冻融循环次数的增多而呈线性增长的趋势;(2)沥青混凝土的抗高温变形能力随盐冻融干湿循环次数的增多而逐渐弱化;(3)沥青混凝土的抗弯拉强度经历9次和15次盐冻融干湿循环后分别下降22%~26.4%和42.6%~51.5%;(4)冻融干湿循环次数一定时,沥青混凝土的抗弯拉强度随盐浓度的增加而缓慢下降,并且当盐浓度达到12%时,沥青混凝土的抗弯拉强度减小就很不明显。